White Rodgers 500 User Manual

The White Rodgers 500 is a programmable electronic digital thermostat for low voltage heating and cooling systems, compatible with heat pumps (with/without aux/emergency heat), standard heat/cool, heat-only, cool-only, millivolt, gas/oil/electric furnaces, hydronic zone heat, and central air conditioning. It features 5+1+1 day programming with 4 periods per day, automatic/manual changeover, battery backup (2 AAA batteries), and adjustable cycle rates. Powered by 24 VAC; compatible with systems up to 1.5A per terminal, 1.5A max total. Below are the key specifications, installation, operation, programming, and troubleshooting instructions.

1. Preparations 2. Description 3. Precautions 4. Specifications 5. Installation 5.1 Wiring Diagrams 6. Check Operation 6.1 Fan Operation 6.2 Heating System 6.3 Emergency System 6.4 Cooling System 7. Operating Features 8. Programming 9. Installer Configuration 10. Troubleshooting

Preparations

Assemble tools: flat blade screwdriver, hand or power drill with 3/16 inch drill bit (if needed), wire cutter/stripper, spirit level or plumb bob and line (optional, part no. 37-6398C). Shut off electricity at main fuse box until installation complete. Label wires before disconnecting. This thermostat is for 24V systems only; not for line voltage. Install away from drafts, direct sunlight, or heat sources for accurate sensing. Thermostat does not need to be level to work properly.

WARNING! Failure to read and follow all instructions carefully before installing or operating this control could cause personal injury and/or property damage. Save these instructions.

Description

The thermostat uses solid-state microcomputer technology to provide precise time/temperature control. Features 5+1+1 day programming with four time/temperature settings per day, simultaneous heat/cool programs, automatic changeover, compressor protection, fan auto/on, backlit LCD display. LCD shows time/room temp/setpoint, up/down arrows, SYSTEM switch (HEAT/OFF/COOL/AUTO/EMER), FAN switch (ON/AUTO). Terminals: R (hot), C (common), G (fan), Y (compressor), W (heat), O/B (changeover).

Applications:

System TypeSupported
Heat Pump (No Aux. or Emergency Heat)Yes
Heat Pump (with Aux. or Emergency Heat)Yes
Standard Heat & Cooling SystemsYes
Standard Heat Only SystemsYes
Millivolt Heat Only Systems - Floor or Wall FurnacesYes
Standard Central Air ConditioningYes
Gas or Oil HeatYes
Electric FurnaceYes
Hydronic (Hot Water) Zone Heat - 2 WiresYes
Hydronic (Hot Water) Zone Heat - 3 WiresYes

Precautions

CAUTION! To prevent electrical shock/equipment damage, disconnect power at main fuse/circuit breaker until installation complete. Label wires prior to disconnection. If in doubt about wiring, consult qualified heating/air conditioning contractor.

WARNING! Do not use on circuits exceeding 24 VAC 50/60 Hz (0.05-1.5A per terminal, 1.5A max total); higher voltage damages control/causes shock/fire. Do not short terminals on gas valve/primary control to test; short/incorrect wiring burns out components/causes injury/property damage. Conform to NEC Class II circuits. Do not operate cooling below 50°F (compressor damage).

ATTENTION! This product does not contain mercury but may replace one that does. Do not open mercury cells; if damaged, wear non-absorbent gloves, clean up spilled mercury, place in sealed container. Refer to www.thermostat-recycle.org for disposal. To prevent static discharge problems, touch side of thermostat to release static build-up before touching any keys.

Specifications

Removing Old Thermostat

A standard heat/cool thermostat consists of three basic parts: 1) Cover (snap-on/hinge); 2) Base (captive screws); 3) Switching subbase (mounting screws). Shut off electricity at main fuse box. Verify power off with voltmeter. Remove front cover. With wires attached, remove wall plate. Loosen screws and remove wires one at a time, labeling each. Remove old thermostat body from wall. Note heat anticipator setting (.2, .4, .8, etc.) for reference.

Installation

Loosen three screws to separate base from subbase. Mount subbase to wall/adaptor plate with mounting screws. Connect wires to corresponding terminals. Reattach base to subbase and install cover. Ensure level using spirit level or plumb bob/line (optional). Keep area clear of wires.

Batteries: Install 2 AAA batteries; low battery flashes "BATT".

Wiring Diagrams

Terminal Designations: R (hot), C (common), G (fan), Y (compressor), W (heat), O/B (changeover).

Heat Pump (No Aux.): R hot, Y compressor, O/B changeover (O cool, B heat).

Heat Pump with Aux.: Add W aux/emergency.

Standard Heat/Cool: R hot, W heat, Y cool, G fan, C common.

Changeover Relay: Energized in COOL (O) or HEAT (B).

CAUTION! Jumper required for single aux heat. Refer to equipment manuals for specifics.

Check Operation

Restore power. Set SYSTEM to HEAT/COOL, FAN to ON/AUTO, adjust setpoint to test. If system does not operate properly, contact qualified serviceperson.

Fan Operation

  1. Set SYSTEM to HEAT, FAN to ON. Fan turns on immediately.
  2. Set FAN to AUTO. Fan turns off within seconds.

Heating System

  1. Set SYSTEM to HEAT, FAN to AUTO.
  2. Press up arrow 3°F above room temp: Heat turns on within seconds.
  3. Press down arrow 3°F below: Heat turns off.

Emergency System

  1. Set SYSTEM to EMER HEAT, FAN to AUTO.
  2. Aux heat turns on immediately.

Cooling System

CAUTION! Do not operate below 50°F.

  1. Set SYSTEM to COOL, FAN to AUTO.
  2. Press down arrow 3°F below room temp: Cool turns on within seconds.
  3. Press up arrow 3°F above: Cool turns off.

Operating Features

Programming

5+1+1 day programming; 4 periods per day. Factory preprogrammed.

  1. Set Time/Day: Press CLOCK, adjust hour/min, DAY.
  2. Program: Press PROG, set times/temps for periods.
  3. Run/Hold: RUN for schedule, HOLD for constant.

Installer Configuration

Configuration menu for system characteristics.

OptionDefaultOptions
ChangeoverAUTOAUTO/MAN
Anticipation Heat22-40
Anticipation Cool44-40

Troubleshooting


SymptomPossible CauseCorrective Action
No HeatOpen fuse/circuit breaker.Replace fuse/set breaker.
No CoolOpen fuse/circuit breaker.Replace fuse/set breaker.
Heat/Cool/Fan Runs ConstantlyShort in wiring.Check wiring, call service.
Cycles Too Fast/SlowAnticipation setting.Adjust in config menu.
Setting/Thermometer DisagreeCalibration.Recalibrate or replace.
Blank Display/Keypad Not RespondingStatic discharge.Touch side to discharge; replace batteries.
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